YELLOW FLOWER – 15,000 CPH Aluminum Can CSD Line
A complete olive oil filling line delivered to Terra Delyssa in Tunisia. The scope includes automatic depalletizing, customized square-glass-bottle filling and capping, special 3-face labeling for one label across three sides, shrink packing and palletizing, all integrated as one continuous production system with a target output of 5,000 BPH.
Case overview
| Country | South Africa |
|---|---|
| Industry | Food & Beverage / Co-packing |
| Beverage type | Carbonated Soft Drinks (Cola, Soda, Energy Drinks) |
| Bottle / container type | Aluminum Sleek Can (440ml, 500ml), Slim Can (250ml) |
| Machine model | CGF series 3-in-1 rinsing filling capping monoblock |
| Processing capacity | 15,000 Cans Per Hour (CPH) |
| Installation year | 2025 |
How we solved YELLOW FLOWER's canning stability and reliability concerns
YELLOW FLOWER, a professional OEM co-packer in South Africa, had a difficult experience with a previous supplier in Zhangjiagang. They purchased a 40-valve can filling line several years ago, but it suffered from unstable filling performance, frequent breakdowns, low production efficiency and poor CO₂ retention. As a result, they were extremely cautious and skeptical about equipment manufacturers from the Zhangjiagang region.
Previous line had unstable filling: inconsistent fill levels, excessive foaming at high speed and frequent jams
Low CO₂ retention: carbonation levels were insufficient, affecting product taste and shelf life
High breakdown rate: frequent machine failures caused costly production stoppages
OEM-grade reliability requirement: as a co-packer, YELLOW FLOWER needed a line that runs consistently without interruptions
Multiple can sizes: 250ml Slim, 440ml and 500ml Sleek cans require fast changeover
Advanced 2-in-1 filler/seamer design with optimized filling valve technology ensures stable filling across all can sizes at 15,000 CPH
Precision carbonation control integrated into the filling system maintains consistent CO₂ volume with minimal loss during filling
Heavy-duty construction with proven components and rigorous FAT testing ensures long-term reliability for 24/7 OEM operations
Comprehensive technical review – we conducted in-depth technical discussions addressing each concern from their previous experience, demonstrating our engineering capability before they committed to purchase
Quick changeover tooling allows seamless switching between can formats with minimal downtime
Complete canning line configuration from depalletizing to palletizing
The YELLOW FLOWER line was planned as an integrated production system rather than isolated equipment. Each module connects seamlessly to the next, from empty aluminum can depalletizing to finished palletized cases. The configuration supports 250ml Slim, 440ml and 500ml Sleek cans with quick changeover capability, a critical requirement for an OEM co-packer serving multiple beverage brands.
Automatic depalletizer
Strips empty aluminum cans from pallets and feeds them to the filling line
2-in-1 filler/seamer
Integrated filling and seaming in one monoblock – the core of the line. Optimized for carbonated beverages with precise fill control and foam suppression
Warm tunnel
Gradually raises can temperature to prevent condensation and stabilize the product after cold filling
Tray packer
Forms corrugated trays for can multipacks
Shrink wrapper
Applies PE film shrink wrapping for retail-ready multipacks
Automatic palletizer
Stacks finished cases onto pallets automatically, ready for warehouse storage or shipment
Conveyors & integration
Air and flat conveyors connect all modules with sensor-based flow control
See the YELLOW FLOWER canning line in full operation