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Case Study

Armenia 12,000 BPH PET Bottle Water Line

A complete PET bottle drinking-water line delivered to Armenia: bottle blowing, air conveying, 3-in-1 water filling, labeling and film packing planned as one production system.

Project facts

Case overview

CountryArmenia
IndustryBottled drinking water
Beverage typeStill water
Bottle / container type500ml and 1.5L PET bottles
Machine modelCGF series 3-in-1 rinsing filling capping monoblock
Processing capacity12,000 bottles per hour
Installation year2025
Automatic PET bottle water line running in factory
12,000BPH target output 7Operators per shift after launch 2025Installation and commissioning
38%Higher output than the customer's previous production setup
42%Lower shift labor requirement after automation
5Core production zones connected into one line
24hRemote response window during startup support
Challenge, solution and result

What the customer needed to solve

This case page is structured to show the real buying logic behind the project: the production problem, the line configuration and the measurable result after commissioning.

Customer challenge

The customer needed to move from semi-automatic water packing to a stable automatic line while keeping the factory footprint compact and leaving room for future capacity growth.

ALPS solution

Modern Machinery planned a PET water line with bottle blowing, air conveying, 3-in-1 water filling, automatic labeling, film wrapping and commissioning support matched to the customer's bottle sizes.

Quantified result

  • Output increased by 38% compared with the previous setup.
  • Labor requirement reduced from 12 operators to 7 operators per shift.
  • Line acceptance completed after FAT video review and on-site commissioning.
Line configuration

Line configuration from empty bottle to packed product

The project was planned as an integrated water production line rather than isolated equipment. This makes the case page easier for buyers and AI search systems to understand by equipment function.

Production line layout drawing for bottling project
Layout drawing positionKeep a dedicated drawing area for the production line path, machine footprint and operator access.
Utility interfacesMark power, water treatment, compressed air, drainage and packaging material flow before shipment.
Expansion spaceReserve downstream space for future automatic palletizing or higher-speed packing equipment.
1

PET Bottle Blowing

Automatic bottle forming matched to 500ml and 1.5L bottle formats.

2

Air Conveying

Clean bottle transfer from blowing machine to filling block.

3

Water Filling

CGF 3-in-1 rinsing, filling and capping monoblock for still water.

4

Labeling

Automatic label application with bottle size changeover planning.

5

Film Packing

Shrink wrapping and discharge layout prepared for pallet handling.

Project delivery

Installation timeline

Showing the delivery process helps overseas buyers understand how a case moved from specification to running production.

Step 01

Requirement Check

Bottle size, cap type, factory dimensions and target output confirmed before layout.

Step 02

Layout & Machine List

Blowing, filling, labeling and packing equipment selected as one system.

Step 03

FAT & Shipment

Machine testing and running video review completed before shipment.

Step 04

Installation Support

Commissioning guidance, operator training and spare parts plan prepared.

Service system

Service system: support from layout confirmation to stable production

Modern Machinery supports overseas bottling projects with a practical service process: confirm requirements, prepare the layout, test the machines before shipment, guide installation and keep support available after startup.

Before order

Requirement review

Review beverage type, bottle size, cap, label, target capacity, factory dimensions and local utilities before preparing the proposal.

Before shipment

Factory acceptance test

Run key equipment, record test videos and confirm the packing flow before the line leaves the factory.

Installation

Commissioning guidance

Support mechanical positioning, electrical checking, line adjustment, operator training and production startup.

After startup

Spare parts & support

Prepare recommended spare parts and respond to operating questions as the customer moves into regular production.

Client-facing promise: the service goal is not only to deliver machines, but to help the customer reach stable, repeatable production with a clear line layout, trained operators and an actionable spare parts plan.

Visual proof

Running video, before/after photos and site proof

Use one clear running video to show the finished production line in operation. Buyers can check bottle flow, filling stability, labeling alignment and packing handoff before they request a similar project plan.

Running video: PET bottle water line in operation

Running video: PET bottle water line in operation

This video position should show the line running continuously, from bottle transfer and filling to labeling and final packing. Use the customer's actual running video or a verified FAT video from the same project.

Before / after photos

Before / after photos

Factory preparation, machine arrival, installation progress and finished line photos help customers understand project execution and site readiness.

Finished line photos

Finished line photos

Completed line overview, operator area, packing discharge and final acceptance record from the same project.

Customer quote

Customer quote

“The line was delivered with a clear layout, and the installation team helped us start stable production faster than expected.”

Plant owner, bottled water producer in Armenia

Acceptance focus
Stable filling and packing flow
Service focus
Installation and operator training
Next step
Reserve space for a higher-capacity packing section
Case FAQ

Case FAQ: questions buyers usually ask about this type of project

Can this line run multiple bottle sizes?

Yes. The final configuration depends on bottle drawings, cap size, label type and required changeover speed. Change parts are available for different bottle formats.

Does the customer need bottle blowing in the same line?

For PET water projects, integrating bottle blowing can reduce bottle logistics and improve line flow when factory space allows it.

What should be prepared before installation?

Factory floor plan, power supply, compressed air, water treatment interface, drainage and operator access should be confirmed before shipment.

Can Modern Machinery provide a similar layout?

Yes. A similar project plan can be prepared after the buyer shares product type, bottle size, target capacity and factory dimensions.

Start your project

Ready to plan your bottling line?

Tell us your product, container and target capacity. Our engineers will recommend a configuration, prepare a layout and send a quotation.

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