PIVOVAR ROHOZEC 3,000 BPH Glass Bottle Beer Filling Line
PIVOVAR ROHOZEC, a Russian craft brewery, replaced its aged equipment with our 3,000 BPH glass bottle beer filling line. Custom-engineered integration solved DO control and low efficiency challenges.
Case overview
| Country | Russia |
|---|---|
| Industry | Food & Beverage / Craft Brewing |
| Beverage type | Craft Beer (500ml Glass Bottle) |
| Bottle / container type | Glass Bottle, 500ml |
| Machine model | CGF series 3-in-1 rinsing filling capping monoblock |
| Processing capacity | 3,000 Bottles Per Hour (BPH) |
| Installation year | 2026 |
How we helped PIVOVAR ROHOZEC modernize its glass bottle beer filling line
PIVOVAR ROHOZEC, a Russian craft brewery, was operating with aged, poorly maintained equipment that struggled to keep up with production demands. The old line suffered from low efficiency and could not consistently meet the brewery's dissolved oxygen (DO) control requirements, a critical quality parameter for craft beer shelf life and taste stability. The brewery needed a reliable solution to enter and compete in the growing local craft beer market.
Aged equipment in disrepair: the existing line was worn out, causing frequent stoppages and low overall efficiency
High dissolved oxygen (DO) levels: old equipment could not maintain low DO levels, affecting beer quality and shelf life
Integration complexity: new equipment had to interface with existing site utilities and some retained components
Craft beer quality standards: the brewery needed consistent filling performance to build brand reputation
Market entry timeline: the client needed to start production quickly to seize local craft beer market opportunities
Complete line replacement with modern, reliable glass bottle beer filling equipment designed for 3,000 BPH operation
Precision filling technology with optimized counter-pressure filling and CO₂ purging to minimize oxygen pickup during filling
Custom-engineered integration – we designed the new line to match the client's existing footprint and utility connections, ensuring seamless equipment interfacing
Counter-pressure filling valves with precise level control ensure consistent fill heights and minimal foam generation
Full installation and commissioning support delivered on schedule, enabling the client to begin production and enter the market as planned
Complete glass bottle beer filling line from rinsing to labeling
The PIVOVAR ROHOZEC line was engineered as an integrated beer filling system rather than a collection of standalone machines. Each module connects seamlessly to the next, from empty glass bottle rinsing to finished labeled bottles ready for packaging. The configuration was custom-designed to match the client's existing site layout and utility connections, minimizing civil work and accelerating installation.
Rinser
Flushes empty glass bottles with sterile water or air to remove dust and particles before filling
Counter-pressure filler/capper monoblock
Integrated filling and crowning in one machine. CO₂ purging minimizes oxygen pickup; counter-pressure filling ensures precise fill levels and low DO
Pasteurizer / tunnel
Gradually heats filled bottles to pasteurization temperature and cools them down, ensuring microbiological stability and extending shelf life
Labeling machine
Applies front/back or wrap-around labels to glass bottles at 3,000 BPH
Conveyors & integration
Stainless steel table-top chain conveyors connect all modules with smooth bottle flow and sensor-based control
Utilities interface
Matched to client's existing power, compressed air, CO₂ and steam supply points
Watch the PIVOVAR ROHOZEC beer filling line in full operation
The video below shows the complete glass bottle beer filling line from rinsing to labeling. You can see the counter-pressure filler/capper handling 500ml glass bottles at 3,000 BPH with stable filling, minimal foam and smooth bottle flow throughout the line.
PIVOVAR ROHOZEC beer filling line
