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XGFR
Modern
A complete hot fill line solution from MODERN MACHINERY lets you optimise performance and make more informed decisions across the lifetime of your line. With everything centred around one supplier, you get wide-ranging expertise, equipment and ongoing services to evaluate your entire project. This ensures high quality and efficiency from packaging to equipment, fast ramp-up and more.
Hot Fill Lines is a unique PET packaging solution offering a great alternative for hot-filled beverages in PET bottles. It expands the opportunities of product premiumisation and revenue generation with no compromise on packaging performance and the consumer experience. This innovative solution is addressing the single serve market of Hot fill (juice, nectar, soft drink, isotonics, tea) filled in PET bottles up to 2L at a temperature of 85-88°C.
We supply complete solution of juice bottle filling production line from A to Z, which includs Water treatment system, juice processing equipment, Sterilizing system, Automatic juice filling machine, Cap overturn sterilizer, Cooling Tunnel, Air dryer, Automatic labeling machine, Automatic bottle packaging machine, Automatic palletizer system and the whole factory conveyor system.
Hot Juice Filling Machine can be used for PET bottle, glass bottle filling and so on. In this hot juice filling machine, the function of fluent and fast filling action, high filling precision, hot filling process, reliable capping and low material loss makes it effectively prevent secondary pollution of the neck with high automation in the whole process.
It can achieve the replacement of different bottles only by exchanging equivalent parts.
This system can also form complete set of production line with other related systems, providing proposals for full-set of hot filling Process.Cap Overturn sterilizer, bottle cooling tunnel, air dryer, shrink sleeve labeling machine and PE packing machine, which connect with hot juice filling machine, it constitute a complete juice production line.
Satisfying different customers’ different requirements about the production capacity: from 2000-30000b/h, juice beverage filling, tea beverage filling, hot filling process and fruit beverage filling etc.
Bottle Rinsing Part:
The rotary wheel is a fully SUS304 stainless steel welded structure.
The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable.
The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.
The rinser is driven by driving system positioned inside machine frame via gear transmission.
Bottle Filling part:
Rotary wheel fully made of stainless steel SUS 304.
Negative pressure filling method.
Filling valves are made of SUS304.
Filling valves are reasonably structured with accurate filling.
Bottles go up and down in the function of cam through elevator, to process filling with contact to bottle-mouth.
Filler is driven through gears inside the machine frame.
Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck.
Bottle Capping part:
Sealing faucet (main part to control the credibility of sealing), is improved by experts with the design of alnico.
Besides the magnetic contortion variation device, there is variation dial which makes variation more easily. The benefit of this design is not only it can set the contortion, but also it makes contortion more precise and credible, and reduces inferior.Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out
mechanism. Cap distributing chute is equipped with a photocell switch to stop the capper when there is
no cap inside the chute.The capper is equipped with inlet bottle detection switch. Centrifugal way of cap arranging is adopted to reduce damage of caps.
A cap inspecting system is applied to control on-off of elevator.
| Model | Heads of washing, filling, sealing | Production capacity(bottle/ hour) | Suitable bottle height | Spraying pressure | Total Power | Outer Dimension (mm) | Weight |
| XGFR16126 | 16-12-6 | 3000-4000 | H=170-320 | 0.25-0.3 | 1.5+0.37 | 2300×1680×265 | 2600 |
| XGFR18186 | 18-18-6 | 5000-7000 | Φ=50-100 330 ～ 1500ml) | 2.2+0.37 | 2500×1760×2650 | 3500 | |
| XGFR24248 | 2 4-24-8 | 8000-12000 | 3+0.45+0.25 | 3100×2100×2650 | 4650 | ||
| XGFR32328 | 32-32-8 | 12000-15000 | 5.5 | 3800×2800×2650 | 6800 | ||
| XGFR404010 | 40-40-10 | 16000-18000 | 7.5 | 4000×3300×3400 | 8500 | ||
| XGFR484812 | 48-48-12 | 20000-24000 | 11 | 4850×3650×3300 | 1000 | ||
| XGFR606015 | 60-60-15 | 24000-28000 | 15 | 6500×5400×3500 | 12500 |
Service
MODERN MACHINERYoffers engineer to assist you in installing your bottling machine. Upon installation of your equipment or line, the engineer stays on-site to watch your new equipment run smoothly and train your operators. Even after our specialist leaves your plant, we are ready to give you timely, courteous service when you need it.
Our engineer offers the following services:
1. Installation of equipment or packaging line at the customer's plant
2. Coordinate schedule with mechanics to perform changeovers and preventive maintenance activities
3. Perform mechanical adjustments (if needed) on equipment and packaging line to optimize equipment's performance
4. Resolve equipment issues
5. Provide on-site training on all assigned procedures
Filling machine machining center
Container loading and shipping
A complete hot fill line solution from MODERN MACHINERY lets you optimise performance and make more informed decisions across the lifetime of your line. With everything centred around one supplier, you get wide-ranging expertise, equipment and ongoing services to evaluate your entire project. This ensures high quality and efficiency from packaging to equipment, fast ramp-up and more.
Hot Fill Lines is a unique PET packaging solution offering a great alternative for hot-filled beverages in PET bottles. It expands the opportunities of product premiumisation and revenue generation with no compromise on packaging performance and the consumer experience. This innovative solution is addressing the single serve market of Hot fill (juice, nectar, soft drink, isotonics, tea) filled in PET bottles up to 2L at a temperature of 85-88°C.
We supply complete solution of juice bottle filling production line from A to Z, which includs Water treatment system, juice processing equipment, Sterilizing system, Automatic juice filling machine, Cap overturn sterilizer, Cooling Tunnel, Air dryer, Automatic labeling machine, Automatic bottle packaging machine, Automatic palletizer system and the whole factory conveyor system.
Hot Juice Filling Machine can be used for PET bottle, glass bottle filling and so on. In this hot juice filling machine, the function of fluent and fast filling action, high filling precision, hot filling process, reliable capping and low material loss makes it effectively prevent secondary pollution of the neck with high automation in the whole process.
It can achieve the replacement of different bottles only by exchanging equivalent parts.
This system can also form complete set of production line with other related systems, providing proposals for full-set of hot filling Process.Cap Overturn sterilizer, bottle cooling tunnel, air dryer, shrink sleeve labeling machine and PE packing machine, which connect with hot juice filling machine, it constitute a complete juice production line.
Satisfying different customers’ different requirements about the production capacity: from 2000-30000b/h, juice beverage filling, tea beverage filling, hot filling process and fruit beverage filling etc.
Bottle Rinsing Part:
The rotary wheel is a fully SUS304 stainless steel welded structure.
The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable.
The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.
The rinser is driven by driving system positioned inside machine frame via gear transmission.
Bottle Filling part:
Rotary wheel fully made of stainless steel SUS 304.
Negative pressure filling method.
Filling valves are made of SUS304.
Filling valves are reasonably structured with accurate filling.
Bottles go up and down in the function of cam through elevator, to process filling with contact to bottle-mouth.
Filler is driven through gears inside the machine frame.
Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck.
Bottle Capping part:
Sealing faucet (main part to control the credibility of sealing), is improved by experts with the design of alnico.
Besides the magnetic contortion variation device, there is variation dial which makes variation more easily. The benefit of this design is not only it can set the contortion, but also it makes contortion more precise and credible, and reduces inferior.Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out
mechanism. Cap distributing chute is equipped with a photocell switch to stop the capper when there is
no cap inside the chute.The capper is equipped with inlet bottle detection switch. Centrifugal way of cap arranging is adopted to reduce damage of caps.
A cap inspecting system is applied to control on-off of elevator.
| Model | Heads of washing, filling, sealing | Production capacity(bottle/ hour) | Suitable bottle height | Spraying pressure | Total Power | Outer Dimension (mm) | Weight |
| XGFR16126 | 16-12-6 | 3000-4000 | H=170-320 | 0.25-0.3 | 1.5+0.37 | 2300×1680×265 | 2600 |
| XGFR18186 | 18-18-6 | 5000-7000 | Φ=50-100 330 ～ 1500ml) | 2.2+0.37 | 2500×1760×2650 | 3500 | |
| XGFR24248 | 2 4-24-8 | 8000-12000 | 3+0.45+0.25 | 3100×2100×2650 | 4650 | ||
| XGFR32328 | 32-32-8 | 12000-15000 | 5.5 | 3800×2800×2650 | 6800 | ||
| XGFR404010 | 40-40-10 | 16000-18000 | 7.5 | 4000×3300×3400 | 8500 | ||
| XGFR484812 | 48-48-12 | 20000-24000 | 11 | 4850×3650×3300 | 1000 | ||
| XGFR606015 | 60-60-15 | 24000-28000 | 15 | 6500×5400×3500 | 12500 |
Service
MODERN MACHINERYoffers engineer to assist you in installing your bottling machine. Upon installation of your equipment or line, the engineer stays on-site to watch your new equipment run smoothly and train your operators. Even after our specialist leaves your plant, we are ready to give you timely, courteous service when you need it.
Our engineer offers the following services:
1. Installation of equipment or packaging line at the customer's plant
2. Coordinate schedule with mechanics to perform changeovers and preventive maintenance activities
3. Perform mechanical adjustments (if needed) on equipment and packaging line to optimize equipment's performance
4. Resolve equipment issues
5. Provide on-site training on all assigned procedures
Filling machine machining center
Container loading and shipping
